Profitable Production Planning to achieve Production Planning: Speed-Based Target Profit (SBTP) Unit Speed of Target Profit Practical Approach for Cost-down and Cash-up! CONSULTING TRAINING BOOKS Cost-Competitiveness Improvement Cost Reduction Program: Manufacturing Cost Policy Deloyment (MCPD) for building Target Profit Structure Reform 5-Years Warranty for Annual Unit Cost Improvement of 6%! CONSULTING TRAINING BOOKS Profitability Scenarios MCPD Transformation The Path to Competitiveness Productivity Policy Deployment Operational Excellence Program Long-Term Scientific Productivity Thinking CONSULTING TRAINING BOOKS Uncover your Hidden Profitability through Operationall Excellence! MCPD Transformation Improving Productivity more than 200% Working Method Redesign for Profitability: Methods Design Concept (MDC) without Investment, using a Creative/ Innovative Approach. Beyond World-Class Productivity! CONSULTING TRAINING BOOKS The Path to Competitiveness Industrial Engineering Practice and Theory The Potential for Strategic Systematic Improvement Strategic Kaizen Setting Takt Profit & KAIZENshiro Annual Financial & Operational Reconciliation The Answer to Historically Incomplete Thinking! CONSULTING TRAINING BOOKS MCPD Transformation The Path to Competitiveness Profitability Scenarios Resources for Improving Productivity & Profitability

Currently, the challenge for manufacturing organizations is how to achieve their expected profit by continuously improving productivity or reducing costs. Manufacturing organizations have been using different improvement approaches to achieving cost reduction and productivity improvement for years by eliminating various losses and waste structures, such as excess inventory, excessive workforce, excessive capacity, excessive utility consumption, and so on. But is the problem solved? Unfortunately, no!

Dr. Alin Posteucă, the author of Strategic KAIZEN concept, has completed writing his fifth book entitled Beyond Strategic Kaizen: Performing Synchronous Profitable Operations which will be released by Editura Taylor & Francis (New York, USA) on February 15, 2023. Details…

Strategic Kaizen: Assessing Productivity for Target Profitability

The ultimate goal of companies is to meet profit targets. Systematic strategic behaviors and improvements must be directed toward those scenarios, strategies, tasks, issues, and “production levers” that are converging toward the creation of the target profit. This is what Strategic Kaizen Thinking does – the simultaneous and consistent achievement of systematic operational and financial improvements in a strategic and operational manner. Strategic Kaizen Thinking achieves both synchronous operations to market demand by meeting Takt Time and profitable operations in accordance with profit demand by meeting Takt Profit – achieving the ideal state of operations called Synchronous Profitable Operations. We invite you to fill out the questionnaire below to start a discussion:

Survey: Present Productivity Level

Cost Reduction: A Success Story

The continuous and consistent cost reduction without investments is the great challenge of companies always and especially now. In this context, are you interested to know:

  • for free, the cost reduction potential from your company,
  • how to reduce/eliminate and prevent the constraints and losses (losses & waste) that stand in the way of the continuous cost reduction in order to increase the company’s profitability and cash flow?

For example, what would you say if you knew that a company planned and achieved a cost reduction of € 7.5 million in one year, without making investments, using our approach? Read the success story here.

Consulting Program: Cost Reduction

5-Years Warranty for Annual Unit Cost Improvement of 6%.

Current and future challenges of the companies:
• We need an improvement in price competitiveness on the basis of a continuous and flexible reduction of unit costs.
• We would like a reform of the current profit structure so we can intervene on the costs that are useless to our business.
• We are looking to reassess current methods because the improvements we make are not visible in the company’s financial results.
• It is important to involve all people in order to continuously achieve our cost reduction goals.

Exegens® helps you develop a new management system that will make the competitive reform of the profit structure. Exegens® builds the reform of the target profit structure to ensure sustainable cost-competitiveness supremacy. Details about our cost reduction consulting program…

Consulting Program: Working Methods Redesign

Improving Productivity more than 200% without Investment, with Creative/ Innovative Approach.

Current and future challenges of the companies:
• We need to know how much we can improve productivity and how we can do it without investment.
• We need to to know if staff are appropriately allocated to each process and how to reduce labor costs.
• We need to know the real performance of people in order to sustain the current and future change of the organization.

MDC Concept (by Dr. Shigeyasu SAKAMOTO): To reach a higher level of productivity improvement, there are two keys to success: to separate productivity contents into M, P and U with dependence on an industrial engineering techniques point of view and to adopt new approaches to each dimension of productivity. Details about our consulting program for innovative working methods redesign…

Consulting Program: Office and Service Productivity Increase

True Office and Service Productivity is a Stake of Effectiveness!

Current and future challenges of the companies:
• We are aware that we have high indirect costs in administrative areas.
• Even if we implemented IT solutions in offices, there are still areas where work is duplicated, not fully covered, incomplete or speed is low.

The Concept of Managing Office Productivity (MOP) (by Dr. Shigeyasu SAKAMOTO): Increasing the productivity of office work and the real reduction of indirect costs requires evaluating or reallocating the number of employees instead of time-based improvements.

Even if the employees’ resistance is high when it is necessary to increase the productivity in offices, often due to the confusion between productivity and rationalization, the innovative ideas generated by the MOP technique fully ensure the necessary results, measurable results, by using the industrial engineering techniques in the office areas. Details about our consulting program for office and services productivity increase…

Consulting Program: Operational Excellence

True Productivity Reveals your Hidden Profitability!

Current and future challenges of the companies:
• We need to increase our employees’ real involvement in improvements and real improvement of their attitudes and abilities.
• It is necessary to develop a new cost-competitiveness improvement corporate culture to enhance real competitiveness.
• We look for results from the KAIZEN and KAIKAKU initiatives to reduce costs and support Real Target Profit Structure Reform.
• It is important that investments are maximized through systematic and systemic improvements.

Our Operational Excellence programs are closely linked to the specific policies of each company. Expectations, goals, targets and means of Operational Excellence are cascaded to the Product Family Costs and each department using a robust Implementation Master Plan. Details about our operational excellence consulting program…

Consulting & Training

So, what will we do “on Monday morning”?… Methods and Tools

Cost Improvement

We help you develop a new management system that will make the competitive reform of the profit structure.
Exegens® builds the reform of the target profit structure to ensure sustainable cost-competitiveness supremacy.
MCPD removes continuous improvements based on preconceived ideas and assumptions.

Operational Excellence

Our Operational Excellence programs are closely linked to the specific policies of each company.
Expectations, goals, targets and means of Operational Excellence are cascaded to the Product Family Costs  and each department using a robust Implementation Master Plan.

Training & Workshop

Exegens® provides complex and inovative training programs to support lifelong learning efforts by developing employees’ skills and creating a flexible learning system for profitable transformation of the organization: Business Transformation, Innovation, Productivity Increase & Leadership.

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