Current results of Exegens projects

Targeting the results, we always remember that at the center of each project there is a business that needs to have an available level of quality and be profitable. It is very important for us to fulfill this requirement and therefore all our solutions and ideas have one thing in common – maximizing profitability and minimizing costs.

The current results of EXEGENS projects cover: Productivity, Costs, Innovation, Quality, Delivery Time, Flexibility, Environment, Safety at Work and Employees′ Morale and Motivation.

Examples of Outputs:
  • Strategic Directions;

  • Business Details;

  • Understanding product design and processes;

  • Analysis of quality issues (quality control mechanisms, clarity of quality standards, early detection of problems and countermeasures, countermeasures against defects, sources of defects);

  • Labor productivity (standard work, standard setting, work performance, human operating rate);

  • Line balance (staff management, optimizing use of workforce);

  • Productivity of equipment (equipment operation rate, performance operation rate, equipment overall efficienc, analysis of losses and waste sources in operations, maintenance structure, operation, use of TPM, etc.);

  • Deliveries, stocks (lead time analysis, inventory analysis, production control structure, process flows, product changeover time, capabilities, etc.).

Results of Exegens® consulting projects - Overall Management Indicators (OMI*):

Company profit

 
10%
increase
  • minimum per year

Cost improve

 
6%
improvement
  • minimum per year

Total Lead Time

 
10%
improvement
  • minimum per year

Company capacity

 
8%
increase
  • minimum per year

Major accidents

 
0
(zero)
  • starting with year 1

Quality complaints

 
0
(zero)
  • at the end of year 3

*Note: The OMI will be detailed in KPI’s depending on the company’s specificity for the following six strategic directions: productivity, quality, cost, delivery, safety and morale.

Contact us to learn more about how we can help your organization with our consulting and our open/in house training services.