Indirect Materials

 09/01/2020
By Dr. Alin Posteucă

Indirect materials have amazing costs in most companies. However, often their standardization and improvement is not a continuous focus for companies (with visible results).

Large variations between system and factual data are often encountered, increasing and generating large and continuous discussions.

Often those involved in operations determine the appearance of special orders with high costs for all kinds of indirect materials (offices are similar), such as:

    • for maintenance (emulsions, cleaning materials, protective materials, etc.);
    • for production (knives, drills, protective materials, cleaning materials, etc);
    • for warehouses (internal packaging, protective materials, cleaning materials, etc.), etc.

Recently, in a prestigious multinational company I did not find any maintenance concern for standardizing the emulsion consumption of the equipment: area name; emulsion type (standardized at the factory level); quantity; duration (stopping equipment – yes or no; if yes then no production is planned for this time); frequency (weekly, monthly).

So is the standardization of indirect materials a challenge and a concern at the operational level (avoiding stops/ slowdowns or non-quality) and an opportunity for cost improvement in your company?

Source: Alin Posteucă on LinkedIn

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Strategic productivity and profitability consultant and researcher, Alin Posteucă, Ph.D., Ph.D. is transforming the way companies approach their strategic transformation. With over 20 years of management consulting experience, Posteucă has created effective concepts such as Strategic Kaizen, Takt Profit, KAIZENshiro Budgets and Costing. His research on production flow has led to innovative breakthroughs in strategic and operational productivity improvement.

Posteucă's investigation into typologies of losses and waste has identified feasible improvements that can achieve the ideal state of production flow, known as Synchronous Profitable Operations (SPO). His Takt Profit model allows the optimization of production planning, transforming profit per minute into objectives for strategic improvements achieved through Strategic Kaizen projects.

Posteucă's research has led to increased effectiveness in strategic improvements and has set the stage for future productivity in the world of manufacturing technology. He is laureate of the Romanian Academy of the "Traian Vuia" Prize, the highest scientific prize in Romania.