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Operator fatigue and productivity

 27/04/2017
By Dr. Alin Posteucă

As is well known, productivity is also closely linked to the operator, equipment, and/ or line time cycle. Over time, significant time cycle variations (standard cycle time vs. real cycle time) result in amplification of the non-synchronization of the flow precesses (work centers) and, implicitly, a disturbance to the standardization of the minimum and maximum stock levels, the increase of the lead time, overtime, quipment problems and especially non-compliance in the takt time. In this context, situations of overworking of people, equipment, and storage spaces often occur creating waste along the entire production stream and beyond.

Source: Alin Posteucă on LinkedIn

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Strategic productivity and profitability consultant and researcher, Alin Posteucă, Ph.D., Ph.D. is transforming the way companies approach their strategic transformation. With over 20 years of management consulting experience, Posteucă has created effective concepts such as Strategic Kaizen, Takt Profit, KAIZENshiro Budgets and Costing. His research on production flow has led to innovative breakthroughs in strategic and operational productivity improvement.

Posteucă's investigation into typologies of losses and waste has identified feasible improvements that can achieve the ideal state of production flow, known as Synchronous Profitable Operations (SPO). His Takt Profit model allows the optimization of production planning, transforming profit per minute into objectives for strategic improvements achieved through Strategic Kaizen projects.

Posteucă's research has led to increased effectiveness in strategic improvements and has set the stage for future productivity in the world of manufacturing technology. He is laureate of the Romanian Academy of the "Traian Vuia" Prize, the highest scientific prize in Romania.